A porch or patio can be one of the most useful exterior areas of your home if
covered with an attractive surface material, cleared of all excess junk and with
a little thought given to landscaping the area. Unfortunately these spaces are
all too often covered with bland concrete which as well as looking rather dull
and dreary, may have developed cracks or become stained with grease, oil etc
over time. Restoring such areas to a place you would be proud to use for
entertaining, outdoor dining or just relaxing may seem like a daunting
task. And indeed if the concrete is badly cracked and the surface uneven,
generally there is no satisfactory alternative but to rip the lot up and re-lay
it.
However if the surface only has hairline cracks and you can be certain that
reinforcing mesh was installed when the concrete was laid, it is probable that
existing cracks will not open up further (unless your concrete pad is suffering
from root damage due to nearby trees). In this case there are a number of
alternatives that could be considered to enhance the appearance, including
ceramic tiles, terracotta tiles, clay pavers, slate, natural stone pavers
etc.
Perhaps one of the best and simplest options however is to use interlocking
modular deck tiles. These are simply placed over the surface of the patio or
porch and require no adhesives, nails, screws or special surface preparation.
Not only are these tiles quite forgiving of small cracks and slight unevenness
of the surface, but they can be laid both quickly and easily by anyone without
any special skills or tools being required. And as they are not permanently
fixed to the concrete base, they can be taken up, moved or added to at will. If
you decide to move house you can simply take the tiles with you and lay them in
your new location.
Wood tiles can be divided into two basic types. The earliest designs, which
are still available today, are constructed of solid wood slats attached to wood
bearers underneath. The top wood slats may be either screwed or nailed to the
bearers or in some cases, metal staples have been used. Tiles with nailed or
stapled slats should be used with caution as the fixings are likely to corrode
and/or the slats can work loose from the bearers. Screwed slats are the much
preferred system, but check that screws are corrosion resistant or better still,
of stainless steel. Most wood tiles are supplied as single modules with no
integral interconnecting devices. Some designs provide limited interconnectivity
by means of offset bearers which fit under the adjacent tile. However these
tiles are generally not held together with fixed connectors but tend to rely on
the outside retaining walls to keep them from moving.
An important consideration with the all wood tile design is that the wood
bearers could be subject to prolonged contact with water. Whilst most such tiles
are constructed of durable timber, prolonged exposure to water may result in
some premature rotting of the bearers, or at the very least, it is possible that
the bearers could twist or warp under certain conditions. With no means of
interconnection of the tiles, there is a potential for adjacent tile surfaces to
be uneven in height, leading to the possibility of tripping.
In the latest, more advanced generation of wood tiles, the wood slats are
attached to a plastic mesh base. This not only lifts the wood clear of the
concrete which allows any water under the tiles to drain away quickly, but also
provides a convenient means to interconnect the tiles. With some tile designs
the wood slats have holes drilled in the underside which slot into pins moulded
on the plastic base so the slats are a loose fit on the plastic base. In other
designs the slats are “press fit” onto the base. The most secure design which is
also the simplest to install has a multiple of pre-moulded screw holes in the
plastic base through which screws are inserted to keep the slats securely fixed
to the base.
Another advantage of the mesh based tiles compared with the solid wood tiles
is that they can be easily cut with a saw or jigsaw to fit around pipes etc. The
mesh base has numerous moulded “feet” which ensures the tile remain stable even
if a section is removed. In this respect, the tiles with screwed slats probably
have an advantage over the loose or press fit slat design as it may be necessary
to install an extra screw or two through the pre-moulded holes in the base to
fix any loose slats following any cutting of the tiles.
Whilst some designs use separate clips to connect the tiles, the majority of
designs use inbuilt connectors which makes installation faster and easier. These
tiles may have “pegs” on two sides and corresponding “loops” on the other two
sides, so in certain cases a left hand and right hand version are required.
Probably the easiest and quickest tile to lay however is the type which has
an identical set of connecting tabs on each side which mesh with corresponding
tabs on adjacent tiles, irrespective of the orientation of the tile. (see for
example Ezydeck at www.ezydeck.net)
This has the added advantage of allowing more options for the tile maker to
produce different tile designs and for the installer to be more creative in the
overall patterns in which the tiles can be laid.
As tiles raise the surface level approx. 1 ¼” – 1 ½” care should be taken at
the outer edge of the tiled area to avoid any danger of tripping over the tiles.
The major manufacturers supply transition strips to overcome this potential
problem which are generally designed to clip onto the outer row of tiles to
provide a transition from the tile surface to floor level. These reducers will
also successfully cover up the plastic tabs on the outer row of tiles.
The majority of the interlocking tiles are approx.12” x 12” which makes
estimating the number of tiles required for a given area an easy task. Many of
the all wood tiles and some plastic framed tiles with softwood slats may however
be up to 20” x 20” in size, or even larger in some cases. Whilst these can be
suitable for large areas or laying as landscape accessories, they are generally
not so versatile for smaller areas or areas where tiles must be cut to fit
inside confined areas or installed in irregular shaped areas.
All wood tiles designed for installation in exposed exterior situations
should be constructed of timber species that are rated as naturally durable
under normal conditions and not prone to warping or twisting or significant
cracking. There are a number of alternative species with the above properties
which are commonly used by wood tile manufacturers and indeed final selection
may often be based on preferred colour of the tiles. Hardwood is normally
the timber of choice although pressure treated softwood tiles are also
available, particularly in larger 2’ x 2’ tiles. Hardwood species of the highest
rated durability include Ipe, Jarrah, Bangkirai, Cumaru, Teak, Tallowwood Other
species such as Kempas, Jatoba etc. are rated as slightly lower durability but
can also be used in exposed outdoors applications in most circumstances.
Most tiles use wood slats approx.15mm (5/8’) thick. With highly durable and
stable lumber species such as Ipe, tiles may be 10 or 12mm thick (approx.1/2”)
with no significant disadvantages or apparent longevity issues.